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solvay process : ウィキペディア英語版
solvay process
The Solvay process or ammonia-soda process is the major industrial process for the production of sodium carbonate (soda ash). The ammonia-soda process was developed into its modern form by Ernest Solvay during the 1860s. The ingredients for this process are readily available and inexpensive: salt brine (from inland sources or from the sea) and limestone (from mines). The worldwide production of soda ash in 2005 has been estimated at 42 billion kilograms (92 billion pounds),〔Kostick, Dennis (2006). ("Soda Ash" ), chapter in ''2005 Minerals Yearbook,'' United States Geological Survey. See Table I.〕 which is more than six kilograms per year () for each person on Earth. Solvay-based chemical plants now produce roughly three-quarters of this supply, with the remainder being mined from natural deposits.
== History ==

The name "soda ash" is based on the principal historical method of obtaining alkali, which was by using water to extract it from the ashes of certain plants. Wood fires yielded potash and its predominant ingredient potassium carbonate, whereas the ashes from these special plants yielded "soda ash" and its predominant ingredient sodium carbonate. The word "soda" (from the Middle Latin) originally referred to certain plants that grow in salt marshes; it was discovered that the ashes of these plants yielded the useful alkali soda ash. The cultivation of such plants reached a particularly high state of development in the 18th Century in Spain, where the plants are named ''barrilla''; the English word is "barilla."〔The barilla used for soda ash production refers to any of several bushy plants that are well adapted to grow in salt marshes, and that are common in Spain and Italy. The ashes of these plants can contain as much as 30% sodium carbonate. The principal species for soda ash production were the "saltworts" ''Salsola soda'' or ''Salsola kali'', but several other species could also be used.〕〔Pérez, Joaquín Fernández (1998). ("From the barrilla to the Solvay factory in Torrelavega: The Manufacture of Saltwort in Spain," ) ''Antilia: The Spanish Journal of History of Natural Sciences and Technology,'' Vol. IV, Art. 1. ISSN 1136-2049. Archived by WebCite from (this original URL ) on 2008-03-01.〕〔Grieve, M. (1931). ''A Modern Herbal,'' ISBN 0-486-22798-7 & 0486227995. See section on (glasswort ). Retrieved October 21, 2005.〕 The ashes of kelp also yield soda ash, and were the basis of an enormous 18th Century industry in Scotland. Alkali was also mined from dry lakebeds in Egypt.
By the late 18th century these sources were insufficient to meet Europe's burgeoning demand for alkali for soap, textile, and glass industries.〔 Online version archived at WebCite from (this original URL ) on 2008-03-12.〕 In 1791, the French physician Nicolas Leblanc developed a method to manufacture soda ash using salt, limestone, sulphuric acid, and coal. Although the Leblanc process came to dominate alkali production in the early 19th century, the expense of its inputs and its polluting byproducts (including hydrogen chloride gas) made it apparent that it was far from an ideal solution.〔〔
It has been reported that in 1811 French physicist Augustin Jean Fresnel discovered that sodium bicarbonate precipitates when carbon dioxide is bubbled through ammonia-containing brines— which is the chemical reaction central to the Solvay process. The discovery wasn't published. As has been noted by Desmond Reilly, "The story of the evolution of the ammonium-soda process is an interesting example of the way in which a discovery can be made and then laid aside and not applied for a considerable time afterwards." Serious consideration of this reaction as the basis of an industrial process dates from the British patent issued in 1834 to H. G. Dyan and J. Henning. There were several attempts to reduce this reaction to industrial practice, with varying success.
In 1861, Belgian industrial chemist Ernest Solvay turned his attention to the problem; he was apparently largely unaware of the extensive earlier work.〔 His solution, a gas absorption tower in which carbon dioxide bubbled up through a descending flow of brine. This, together with efficient recovery and recycling of the ammonia, proved effective. By 1864 Solvay and his brother Alfred had acquired financial backing and constructed a plant in the Belgian town of Charleroi. The new process proved more economical and less polluting than the Leblanc method, and its use spread. In 1874, the Solvays expanded their facilities with a new, larger plant at Nancy, France.
In the same year, Ludwig Mond visited Solvay in Belgium and acquired rights to use the new technology. He and John Brunner formed the firm of Brunner, Mond & Co., and built a Solvay plant at Winnington, near Northwich, Cheshire, England. The facility began operating in 1874. Mond was instrumental in making the Solvay process a commercial success. He made several refinements between 1873 and 1880 that removed byproducts that could slow or halt the process.
In 1884, the Solvay brothers licensed Americans William B. Cogswell and Rowland Hazard to produce soda ash in the US, and formed a joint venture (Solvay Process Company) to build and operate a plant in Solvay, New York.
By the 1890s, Solvay process plants produced the majority of the world's soda ash.
In 1938, large deposits of the mineral Trona were discovered near the Green River in Wyoming. Sodium carbonate can be mined from this source cheaper than it can be produced by the Solvay process. With the closing of the original Solvay, New York plant in 1986, there have been no Solvay-based plants operating in North America. Throughout the rest of the world the Solvay process remains the major source of soda ash.

抄文引用元・出典: フリー百科事典『 ウィキペディア(Wikipedia)
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